5-Axis Vertical Machining Center

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5-Axis Vertical Machining Center

DU5-500; DU5-650

Description

EUMASEIKI DU5 series 5-axis vertical maching centres is cantilever design.The bed is the fundamental part supporting the machine tool and other various parts.The column is installed on the upper part of the bed.The saddle transverse moving along the column as X-axis,The sliding seat placed on the saddle to drive the spindle box for longitudinal moving as Y-axis. The spindle box placed on the slide seat and drives the spindle in vertical direction moving as Z-axis.The BC-axis tilting rotaty table is installed on one fixed support side and driving by another side servo motor in column.After multiple optimizations and redesigns,the overall structure has now achieved unprecedented high dynamism and stability, with many advantages of easy operation, high efficiency, precision, compactness, and flexibility.Machine spindle, ball screws, guideway, bearings, table, and other major components all using internationally renowned brands.Customized configuration is our expertised task.

Characteristic

Marble mineral bed body, more stable structure, ensuring long-lasting high-precision processing

Small footprint, large workspace, convenient access to workpieces

Adopting a hydraulic rotating shaft tightening method provides greater clamping force

B-axis DD torque motor,+120/-120 ° motion provides a larger machining range

Larger roller guideway provide bigger load-bearing capacity

The overall cast iron bed is analyzed using finite element analysis (FEA).

Adopting the German VDI-3441 standard inspection standard to maintain sufficient accuracy reserve

12000rpm direct drive spindle, 15000rpm imported electric spindle for choice

Larger protective doors make it easier to load/unload workpieces

C0/C1 high-precision ball screw, UP grade guideway, high-precision manufacturing

Standard configurations:

Controller:SIEMENS One with 5-aixs simultaneous

Enclosed protective cover

Marble mineral casting body

Automatic tool magazine 32 tool postions

Direct drive spindle 12000rpm,HSK A63 with oil cooling.

Spindle power 18/25.2kw

Spindle torque 82/118Nm

X/Y/Z axis Linear roller guideway

X/Y/Z axis C3 ball screw

X/Y/Z axis Heidenhain grating scale with pretective covers

B/C axis DD rotary table

B/C axis HEIDENHAIN circle encoder

B/C axis water cooling device

Cutting coolant system

Chip flushing device

Chip conveyor + chip collector

Air gun+water gun

Automatic central lubrication system

Hydraulic station system device

Oil-water seperator

Spindle blowing device

Portable electronic handwheel

USB and DNC Ethernet interface

Cabinet air conditioner

Safty door locking

Working lights

Tri-color light

Automatic power cut M30

Basic tool box

Horizontal adjustment bolts and foundation blocks

Optional configurations:

Renishaw tool measurement TR27S/NC4

Renishaw workpiece measurement device RPM/OMP40

German Kessler Electrical spindle 15000rpm

C0/C1 ultra high accuracy ball screw

Oil mist collector

Spindle inner coolant 20/30/50/70 bar

Automatic door

Rotating window

Magnetic separation chip conveyor

Anti-collision system

Shopmill

NX Post-processer

5-axis coordinate conversion vector measurement and correction

Top full cover

Specifications

DU5 series machining centers Unit DU5-500 DU5-500 DU5-650 DU5-650
X/Y/Z axis travel mm 520/450/420 520/450/420 620/520/460 620/520/460
B/Caxis B-axis swing range degree ± 120 ± 120 ± 120 ± 120
B/C-axis drive mode direct drive direct drive direct drive direct drive
C-axis rotation range degree 360(0.001) 360(0.001) 360(0.001) 360(0.001)
Distance from the spindle to the worktable mm 150-570 150-570 150-610 150-610
Worktable size/max.working space mm Ø500/540*R480 Ø500/540*R480 Ø650/880 Ø650/880
T-slot width* Number 6-12H8 6-12H8 5-14H8/H11 5-14H8/H11
Maximum load weight kg 200 200 300 300
B/C-axis Maximum speed rpm 60/100 60/100 60/100 60/100
B/C-axis Rated torque Nm 335/106 335/106 2000/596 2000/596
B/C-axis Maximum torque mm 1680/840 1680/840 3500/990 3500/990
Direct Spindle Maximum spindle speed /

spindle taper

rpm (direct spindle)  15000/HSK-A63 (direct spindle)  15000/HSK-A63 (direct spindle)  15000/HSK-A63 (direct spindle)    15000/HSK-A63
Power (S1/S6 40%) kw 16.8/23.5 18/25.2 16.8/23.5 18/25.2
Output torque (S1/S6 40%) Nm 53/100 82/118 53/100 82/118
Electrical spindle Maximum spindle speed /

spindle taper

rpm (electrical spindle) 15000/HSK-A63 (electrical spindle) 20000/HSK-A63 (electrical spindle) 15000/HSK-A63 (electrical spindle) 20000/HSK-A63
Power kw 36/50(S1/MAX) 31/37.2 (S1/S6 60%) 36/50(S1/MAX) 31/37.2 (S1/MAX)
Output torque Nm 159/220(S1/MAX) 100/120 (S1/S6 60%) 159/220(S1/MAX) 100/120 (S1/MAX)
Feed X/Y/Z-axis rapid movement speed m/min 42 42 42 42
X/Y/Z-axis cutting feed rate m/min 0.001~20 0.001~20 0.001~20 0.001~20
X/Y/Z-axis feed motor power kw 3.1/4.29/4.29 3.1/4.29/4.29 3.1/4.29/4.29 3.1/4.29/4.29
Tool magazine Number of tools pcs 32 32 32 32
Maximum tool length mm 300 300 300 300
Maximum tool diameter mm Ø75/Ø150 Ø75/Ø150 Ø75/Ø150 Ø75/Ø150
Maximum tool weight kg 8 8 8 8
Other Cutting coolant motor power kw 1.0+1.0 1.0+1.0 1.0+1.0 1.0+1.0
Air pressure requirement kg/cm² 5-8 5-8 5-8 5-8
Coolant pump pressure bar 4 4 4 4
Water tank capacity L 180 180 240 240
Required power capacity kva 50 50 65 65
Positioning accuracy X/Y/Z-axis (Full travel of VDI 3441) mm 0.008 0.008 0.008 0.008
B/C-axis (Full travel of VDI 3441) arc sec 10 10 10 10
Repeat  accuracy X/Y/Z-axis (Full travel of VDI 3441) mm 0.005 0.005 0.004 0.004
B/C-axis (Full travel of VDI 3441) arc sec 4 4 4 4
CNC sytem SIEMENS SIEMENS ONE SIEMENS ONE SIEMENS ONE SIEMENS ONE
Size Total height mm 2900 2900 2995 2995
Length x Width (excluding chip removal machine) mm 2840X3000 2840X3000 2850X3354 2850X3354
Net weight (without accessories) kg 6000 6000 6800 6800